MESH Electrolysis Cell: Seawater Electrochlorination for On-Site Sodium Hypochlorite Production

MESH Electrolysis Cell: Seawater Electrochlorination for On-Site Sodium Hypochlorite Production

New and improved devices,

Used in the production of sodium hypochlorite and other chemicals.

Fast speed, long service life,

It can be used in water treatment and other industries

Saves energy and is easier to maintain

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Product Introduction

Product Overview

Chlory MESH Electrolysis Cell is a premium seawater electrochlorination solution designed for industrial water treatment, marine anti-fouling, and on-site sodium hypochlorite (NaClO) generation. As a core component of electrochlorination systems, it leverages advanced mesh electrode technology to directly convert natural seawater into high-quality sodium hypochlorite—no additional NaCl raw material required.

MESH Electrolysis Cell: Seawater Electrochlorination for On-Site Sodium Hypochlorite Production

This eliminates the high costs, safety risks, and logistical challenges of purchasing, transporting, and storing liquid sodium hypochlorite. With 1-cell, 3-cell, and 6-cell modular configurations, our mesh electrolyzers deliver reliable performance across coastal power plants, petrochemical facilities, desalination plants, and offshore projects worldwide. Backed by rigorous quality control and global after-sales support, Chlory’s mesh electrolysis cells are trusted by industrial operators for their energy efficiency, long service life, and low maintenance requirements.

Key Product Advantages

1. High-Efficiency Mesh Electrode Design

Our proprietary mesh electrode structure optimizes seawater flow field distribution, ensuring uniform electrochemical reaction and 30% higher electrolysis efficiency compared to traditional plate electrolyzers. This delivers consistent, high-purity sodium hypochlorite output for continuous industrial operation.

2. Industry-Leading Energy Efficiency

With optimized circuit design and premium ruthenium-iridium coated titanium electrodes, our mesh electrolysis cells reduce power consumption by 20% vs. industry averages. Direct seawater feeding further cuts operational costs by over 60% compared to purchasing liquid sodium hypochlorite, with a typical ROI of under 2 years for large-scale applications.

3. Exceptional Corrosion Resistance & Long Service Life

Manufactured with high-grade titanium substrates and specialized anti-corrosion coatings, our electrolytic cells withstand harsh high-salt seawater environments, with an electrode service life of 5+ years. This minimizes replacement frequency, reduces maintenance costs, and ensures long-term stable operation.

4. Modular, Easy-to-Maintain Design

All models feature a standardized modular design with a fixed 1270×403mm footprint (only thickness varies by model), simplifying installation, transportation, and system integration. Daily maintenance requires no specialized technical teams, with quick disassembly for routine cleaning and inspection.

5. Environmentally Friendly, Zero Secondary Pollution

The on-site electrochlorination process produces no harmful byproducts, eliminating the environmental risks associated with chemical transportation and storage. Our solution fully complies with global industrial environmental standards for sustainable water treatment.

Technical Principle

The Chlory MESH Electrolysis Cell operates on the principle of seawater electrolysis to generate sodium hypochlorite on-site. Natural seawater (containing naturally occurring sodium chloride) is fed into the electrolytic cell, where an electric current drives an electrochemical reaction across the mesh electrodes:

2NaCl + 2H₂O → 2NaOH + H₂↑ + Cl₂↑
Cl₂ + 2NaOH → NaClO + NaCl + H₂O

The unique mesh flow channel design accelerates bubble removal, prevents polarization loss, and ensures uniform seawater flow, maximizing reaction efficiency and consistent sodium hypochlorite output. This technology is the gold standard for industrial seawater electrochlorination, trusted for its reliability and cost-effectiveness.

Application Scenarios

1. Power Generation Industry

Ideal for coastal thermal power plants and nuclear power facilities, our mesh electrolysis cells prevent marine organism fouling in condenser cooling water pipes. This maintains heat exchange efficiency, reduces power generation energy consumption, and avoids costly shutdowns from pipe blockages.

2. Petrochemical & Offshore Oil & Gas

Deployed on offshore oil platforms, pipelines, and storage tanks, our electrochlorination systems provide reliable anti-corrosion and anti-fouling protection. On-site sodium hypochlorite generation eliminates the safety hazards of chemical transportation, meeting the strict safety requirements of the petrochemical industry.

3. Desalination Plants

Our mesh electrolyzers deliver effective pre- and post-treatment sterilization for desalination facilities, adapting to high-salt, high-corrosion environments. The generated sodium hypochlorite ensures desalinated water meets drinking and industrial water standards without secondary pollution.

4. Marine & Offshore Projects

Perfect for ship hulls, offshore wind platforms, and coastal infrastructure, our 1-cell and 3-cell electrolytic cells provide efficient marine anti-fouling. Using seawater as a raw material, they prevent barnacle and algae attachment, reduce vessel drag, and cut fuel consumption.

Complete Technical Specifications (Google-Friendly, Structured)

MESH Electrolysis Cell Model Lineup

Chlory offers three core configurations (1-Cell, 3-Cell, 6-Cell) to match all industrial capacity requirements:

Parameter Unit 6-Cell Series 3-Cell Series 1-Cell Series
SRSM-30/6 SRSM-60/6 SRSM-120/6 SRSM-240/6 SRSM-320/6 SRSM-300/3 SRSM-360/3 SRSM-75/1 SRSM-150/1 SRSM-300/1 SRSM-330/1 SRSM-400/1
Available Chlorine (Cl₂) kg/h 0.57 1.13 2.27 4.54 6.05 5.67 6.80 1.42 2.84 5.67 6.24 7.56
Hydrogen (H₂) Output m³/h 0.2 0.4 0.7 1.4 1.9 1.8 2.1 0.4 0.9 1.8 2.0 2.4
Outlet Available Chlorine Concentration ppm 60 120 170 170 180 210 200 160 210 210 230 220
DC Current A 100 185 365 730 960 1800 2160 1375 2750 5500 6050 7200
DC Voltage V 27 27 27 27 27 13.5 13.5 4.5 4.5 4.5 4.5 4.5
Dimensions (L×W×T) mm 1270×403×203 1270×403×204 1270×403×217 1270×403×248 1270×403×219 1270×403×248 1270×403×219 1270×403×204 1270×403×218 1270×403×255 1270×403×255 1270×403×270
Net Weight / Operating Weight kg 81 / 88 81 / 88 86 / 100 115 / 132 128 / 151 119 / 138 128 / 151 81 / 88 86 / 100 115 / 132 119 / 138 128 / 151
Volume L 3.5 3.5 6.1 10.9 14.4 12.1 14.4 3.5 6.1 10.9 12.1 14.4
Temperature Rise <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Pressure Drop MPa 0.014 0.014 0.014 0.014 0.014 0.014 0.014 0.014 0.014 0.014 0.014 0.014
Max Working Pressure MPa 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Seawater Flow Rate m³/h 9 9 14 27 34 27 34 9 14 27 27 34

Customization Available: We offer tailored solutions for unique flow rates, chlorine output requirements, and site conditions. Contact our technical team for a customized specification and quotation.

FAQ (Long-Tail Keyword Targeting, FAQ Schema Ready)

Q1: What raw materials does the MESH Electrolysis Cell require?

A: No additional sodium chloride (NaCl) is needed. Our mesh electrolysis cell directly uses natural seawater as a raw material to generate sodium hypochlorite on-site, eliminating raw material costs and transportation logistics.

Q2: Can the electrolysis cell be customized for my industry’s specific needs?

A: Yes. Chlory provides fully customized solutions for power generation, petrochemical, desalination, and offshore industries. We tailor electrolyzer size, power, and output to match your site conditions and operational requirements.

Q3: How much maintenance does the MESH Electrolysis Cell need?

A: Maintenance is minimal. The modular design allows for quick disassembly, and only routine monthly cleaning and inspection are required—no specialized technical team is needed, reducing labor costs and downtime.

Q4: What is the service life of the mesh electrode?

A: Our premium ruthenium-iridium coated titanium electrodes have a service life of 5+ years under normal operation, far exceeding industry standards and minimizing replacement costs.

Q5: How does the MESH Electrolysis Cell compare to traditional plate electrolyzers?

A: Our mesh design delivers 30% higher electrolysis efficiency, 20% lower power consumption, and a longer service life. The standardized modular design also simplifies installation and maintenance compared to traditional plate electrolytic cells.

Why Choose Chlory as Your Electrochlorination Partner?

1. Expert R&D Team: With decades of experience in electrochlorination and water treatment technology, our engineers deliver industry-leading, reliable solutions.

2. Rigorous Quality Control: Every mesh electrolysis cell undergoes strict testing to meet global industrial standards, ensuring consistent performance in harsh environments.

3. Global After-Sales Support: We provide worldwide technical support, on-site installation guidance, and maintenance services to keep your operations running smoothly.

4. Cost-Effective Solutions: Our energy-efficient design reduces operational costs by over 60% vs. purchasing liquid sodium hypochlorite, delivering fast ROI for your business.

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