Name: 32% Hydrochloric Acid Equipment
Rating: 5.0 (1 reviews)

32% Hydrochloric Acid producttion line Hydrochloric Acid plant

Features&Advantages

1. Skid-mounted design, plug-and-play

2. Low power consumption, high cost-effectiveness

3. Full PLC automatic control

4. Customizable design according to customer requirements

5. Salt purity requirement >89%

Introduction

Hydrochloric acid synthesis systems are widely used in chemical, pharmaceutical, metallurgical, and electronics industries. They are primarily used to produce hydrochloric acid and other chlorine-containing chemicals, such as chlorides and polyvinyl chloride (PVC). The system can also be used for waste gas treatment and resource recovery.

Chlory has 20 years of experience specializing in hydrochloric acid production lines. We use a chlor-alkali process (ion-exchange membrane electrolysis of brine) to produce chlorine, hydrogen, and caustic soda, which are then combined in a hydrochloric acid synthesis furnace to produce 32% hydrochloric acid (HCl). If customers can provide chlorine and hydrogen, our hydrochloric acid synthesis furnace can also be used to produce 32% hydrochloric acid (HCl). Please see the detailed introduction below.

32% Hydrochloric Acid Equipment

Working Principle

1. Brine Preparation Unit‌

Industrial refined salt enters the salt saturator and mixes with water to form saturated brine.

2. Multi-stage Filtration and Purification System‌

The brine goes through multi-stage filtration and purification to remove impurities in the water.

3. Core Reaction in Ion-exchange Membrane Electrolyzer‌

After purification and filtration, the brine enters the ion-exchange membrane electrolyzer and then flows into the anode chamber. There is an ion-exchange membrane in the anode chamber that allows sodium ions to enter the cathode chamber while blocking chloride ions. Chloride ions are electrolyzed in the anode chamber to generate chlorine gas. Sodium ions and water are electrolyzed in the cathode chamber to generate sodium hydroxide and hydrogen. At the same time, the chloride ions in the anode chamber also react with the residual sodium ions to generate sodium chloride, which can be recycled after dechlorination and denitration.

4. NaOH Solution Entering Open Pan or Evaporator‌

We provide customized services according to the caustic soda concentration required by customers. The evaporator made of N02201 pure nickel heat exchange tube + nickel-steel composite plate cylinder delivers higher production capacity. If users need caustic soda flakes, a flaker is required to produce the flake product.

5. Pickling System for Electrolyzer Pickling‌

The electrolyzer is pickled with hydrochloric acid at a concentration of 8% to remove calcium and magnesium ion precipitates generated during the reaction, prevent scaling, and extend the service life of the electrolyzer.

6. Ventilation System‌

A fan is used to dilute the hydrogen generated from the reaction before venting it out to ensure safety.

32% Hydrochloric Acid Equipment

System Advantages

1. Integrated Design

2. Energy Saving

3. Safe Operation

4. High Degree of Automation

5. Reliability

32% Hydrochloric Acid Equipment

Parameter table of the three-in-one graphite hydrochloric acid synthesis furnace:

Item	H	H1	H2	H3	Dg	Weight（kg）	Capacity（35％HCL t/d）
SHL-30	7545	500	268	150	520	2800	8～20
SHL-40	7575	530	283	195	620	3100	15～35
SHL-50	7625	580	308	238	720	3700	30～50
SHL-60	7725	680	358	183	850	4200	40～60
SHL-70	7775	680	358	319	950	4500	50～70
SHL-80	7875	780	408	357	1060	4800	60～80
SHL-90	8475	780	408	406	1160	5400	70～90
SHL-100	8675	780	408	444	1260	6100	80-100

32% Hydrochloric Acid Equipment

Company Advantages

Boasting 25 years of professional industry experience in production and supply, Chlory factory delivers premium,cost-effective chemical products with reliable quality. Worldwide exported to more than 50 countries, including Italy, USA, Saudi, Africa and other countries and some foreign companies are our agents locally. Equipped with fully automatic production systems and scientific modular production line design, we achieve stable output, high efficiency and low energy consumption while strictly complying with industrial standards. Different from ordinary manufacturers, Chlory provides flexible customized services tailored to diverse customer needs on product specifications, packaging and solutions. With direct factory pricing and optimized production processes, we help clients cut procurement costs and obtain high-quality, stable chemical supplies with comprehensive professional support.